When it comes to ensuring clean and safe environments, air quality monitoring is paramount. As a leading air sampler manufacturer in Navi Mumbai, Shreyal MedicoLab Industries is committed to delivering cutting-edge microbiology air samplers designed to meet the diverse needs of industries like pharmaceuticals, healthcare, food processing, and environmental monitoring. With over three decades of expertise since our establishment in 1990, we take pride in manufacturing and supplying high-quality air samplers that combine precision, durability, and innovation. Our ISO-certified products, crafted from premium materials, are trusted across India and beyond for their reliability and performance.
In this blog, we’ll explore the different types of microbiology air samplers we manufacture, their specifications, features, and applications, while highlighting why Shreyal MedicoLab Industries is your go-to choice for air sampling solutions in Navi Mumbai. Whether you’re looking to monitor cleanroom sterility or ensure food safety, our advanced air samplers are designed to deliver accurate results.
Why Choose Shreyal MedicoLab Industries?
Located in the heart of Navi Mumbai, Shreyal MedicoLab Industries stands out as a trusted microbial air sampler manufacturer and supplier. Our state-of-the-art facility is equipped with modern technology to produce air samplers that meet stringent industry standards, including ISO 14698-1 for microbial monitoring. We combine innovation with quality craftsmanship to ensure our products cater to the specific needs of our clients.
Our oil-free vacuum pump, a critical component in our air samplers, is a testament to our commitment to excellence. Weighing just 5 kg, made from mild steel, and featuring automatic operation, this white-colored, robust pump is designed for seamless air sampling across various applications. Branded under Shreyal Lab Industries, it ensures consistent performance and durability, making it an essential part of our air sampling systems.
Types of Microbiology Air Samplers
Microbiology air samplers are critical tools for detecting airborne microorganisms and ensuring safe, sterile environments. At Shreyal MedicoLab Industries, we manufacture a range of air samplers tailored to different industries. Below, we dive into the four main types of microbiology air samplers we offer.
1. Slit-to-Agar Air Samplers
Slit-to-agar air samplers are designed to draw a known volume of air through a narrow slit, depositing microorganisms onto a rotating agar plate for culturing and identification. These samplers are ideal for environments requiring precise microbial monitoring, such as pharmaceutical cleanrooms.
Specifications
-
Flow Rate: 100 L/min (customizable based on application)
-
Material: Stainless steel housing for durability and cleanroom compatibility
-
Collection Medium: 90 mm or 55 mm agar plates
-
Weight: Approximately 2.5 kg
-
Automation Grade: Fully automatic with touch-panel controls
-
Power Supply: 220 V AC or battery-operated for portability
Features
-
High Precision: The slit design ensures uniform deposition of microorganisms, minimizing turbulence and ensuring accurate sampling.
-
Data Logging: Built-in data logging for up to 10,000 entries, compliant with 21 CFR Part 11 requirements.
-
Ease of Use: Simple menu navigation and customizable sampling volumes for user convenience.
-
Portability: Lightweight and portable, ideal for both lab and field applications.
-
Compliance: Validated as per ISO 14698-1 for physical and biological efficiency.
Usage
-
Pharmaceutical Industry: Ensures sterility in cleanrooms and isolators.
-
Hospitals: Monitors air quality to prevent healthcare-associated infections.
-
Research Labs: Supports studies on airborne microbial contamination.
2. Impactor Air Samplers
Impactor air samplers force air through a series of progressively smaller orifices, impacting microorganisms onto a solid growth medium. These samplers are excellent for collecting particles of varying sizes, making them versatile for multiple industries.
Specifications
-
Flow Rate: 100–180 L/min, adjustable
-
Material: Anodized aluminum or stainless steel
-
Collection Medium: 90 mm Petri dishes or contact plates
-
Weight: 3 kg
-
Automation Grade: Automatic with digital flow controller
-
Dimensions: 105 x 110 x 290 mm
Features
-
Multi-Stage Collection: Captures particles of different sizes across multiple stages for comprehensive analysis.
-
HEPA-Filtered Exhaust: Prevents re-aspiration of tested air, ensuring cleanroom compatibility.
-
Rugged Design: Built to withstand harsh industrial environments.
-
Calibration: NIST-traceable certificate of calibration included.
-
User Friendly: Large LCD with illuminated touch panel for easy operation.
Usage
-
Food Industry: Monitors microbial contamination in food processing plants.
-
Biotechnology: Ensures sterile conditions in vaccine production facilities.
-
Environmental Monitoring: Assesses airborne microbial distribution in outdoor settings.
3. Centrifugal Air Samplers
Centrifugal air samplers use a rotating centrifuge to separate microorganisms by centrifugal force, depositing them onto a collection surface. These samplers are ideal for low-contamination environments requiring high flow rates.
Specifications
-
Flow Rate: Up to 360 L/min (dual-head models available)
-
Material: Stainless steel and plastic
-
Collection Medium: Proprietary collection strips or agar plates
-
Weight: 1.5 – 2 kg
-
Automation Grade: Manual or automatic modes
-
Power Supply: Rechargeable 6V DC battery for up to 10 hours of continuous operation
Features
-
High Flow Rate: Ideal for rapid sampling in low-contamination areas.
-
Portable Design: Compact and lightweight, perfect for field applications.
-
Versatile Collection: Compatible with multiple collection media for flexibility.
-
Low Maintenance: Durable design reduces the need for frequent servicing.
-
Push-Button Start: Simplifies operation in high-pressure environments.
Usage
-
Cleanroom Isolators: Ensures sterility in pharmaceutical and biotech settings.
-
Food and Beverage: Monitors air quality in production sites to prevent contamination.
-
Wastewater Treatment: Assesses microbial presence in treatment facilities.
4. Filter Based Air Samplers
Filter-based air samplers draw air through a filter that traps airborne microorganisms, which can then be analyzed directly or cultured. These samplers are highly effective for detailed microbial analysis in controlled environments.
Specifications
-
Flow Rate: 16.67–100 L/min, microprocessor-controlled
-
Material: Polyurethane or anodized aluminum
-
Filter Type: 47 mm filter in Delrin filter cassette
-
Weight: 2 – 3 kg
-
Automation Grade: Manual or automatic
-
Power Supply: 220 V AC or solar panel for field use
Features
-
Flexible Analysis: Filters can be cultured or analyzed directly for specific organisms.
-
High Efficiency: Captures even the smallest microbial particles with precision.
-
Customizable Flow: Microprocessor-based flow controller maintains constant flow rate.
-
Compact Design: Easy to transport and deploy in various settings.
-
Compliance: Meets GMP Annex 1 and ISO 14698-1 standards.
Usage
-
Hospitals and Clinics: Monitors air to prevent infections in critical areas like operating rooms.
-
Pharmaceutical Manufacturing: Ensures compliance with sterility regulations.
-
Environmental Research: Studies microbial distribution in air for ecological studies.
Key Considerations for Choosing the Right Air Sampler
Selecting the right microbiology air sampler depends on your specific needs. Here are some factors to consider when choosing a sampler from Shreyal MedicoLab Industries:
-
Sampling Method: Choose a sampler based on the type of microorganisms you need to monitor. For example, slit-to-agar samplers are ideal for culturing, while filter-based samplers excel in detailed analysis.
-
Flow Rate: Ensure the sampler’s flow rate matches your sampling volume requirements. Our samplers offer adjustable flow rates from 16.67 L/min to 360 L/min.
-
Collection Medium: Select a medium compatible with your target microorganisms, such as agar plates or filters.
-
Ease of Use: Our samplers feature intuitive controls, touch panels, and data logging for seamless operation.
-
Portability: Lightweight designs and battery-operated options make our samplers ideal for both lab and field use.
-
Data Logging: Built-in data logging ensures compliance with regulatory standards like 21 CFR Part 11.
Applications of Shreyal MedicoLab Industries’ Air Samplers
Our air samplers are designed to meet the needs of various industries, ensuring safety and compliance:
-
Healthcare: Prevent healthcare-associated infections by monitoring hospital air quality.
-
Pharmaceutical Industry: Ensure cleanroom sterility for drug manufacturing and compounding.
-
Food Industry: Maintain microbial safety in food processing and packaging environments.
-
Environmental Monitoring: Study airborne microorganisms for ecological and public health research.
-
Research Laboratories: Support cutting-edge studies on microbial behavior and air quality.
Why Shreyal MedicoLab Industries Stands Out
As a premier air sampler manufacturer in Navi Mumbai, Shreyal MedicoLab Industries is dedicated to quality, innovation, and customer satisfaction. Our products are designed to meet global standards, and our oil-free vacuum pump ensures reliable, contamination-free sampling. With a focus on precision and durability, we empower industries to maintain safe and sterile environments.
Get in Touch Today!
Ready to elevate your air quality monitoring? Contact Shreyal MedicoLab Industries at our Navi Mumbai facility.
Call us at 9967282110 to place your order or discuss your requirements.
Visit our website Shreyal MedicoLab Industries or reach out via email for more details.
Proudly manufactured in Navi Mumbai, Maharashtra, India
